Multiple Boards PCB Layout / Custom Cables & Enclosures / Turnkey Manufacturing
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Multiple Boards PCB Layout / Custom Cables & Enclosures / Turnkey Manufacturing
- Project Description
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- Mixed Technology PCB Consisting of Through-hole and SMT Components
- 8 Layer Board
- Custom Created Cable with 121 Pin MIL Spec Connector
- Custom Designed and Manufactured DIN Rail Enclosure with Cooling Fan
- PCB Consists of 337 Components
- Components on Both Sides of PCB
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- This Project is One of Six Unique Custom DIN Rail Enclosures, each Consisting of a Custom Designed PCB, Custom DIN Rail Enclosure and Custom 121 Pin Cable, Yielding Hundreds of Turnkey Assemblies
- Long Term Frequent Repeat Orders
- Full Documentation Package Supplied to Customer Including Mechanical Detail Drawings, Gerber Files, Drill Files, Schematic Diagram Drawings, Bills of Materials, PCB Fabrication and Assembly Drawings, Wiring List
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- Capabilities Applied/Processes
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- Schematic Capture
- Bill of Materials Development / Component Selection
- Custom Enclosure Design
- Printed Circuit Board (PCB) Layout
- Printed Circuit Board (PCB) Fabrication
- Parts Procurement
- Printed Circuit Board (PCB) Turnkey Assembly
- Wiring List Creation for Cable Interface
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- Custom Turnkey Cable Build with Braided Wrap and Including Test
- Custom Enclosure Manufacturing
- Box Build
- Design for Manufacturability (DFM)
- Design for Assembly (DFA)
- Design for Test (DFT)
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- Equipment Used to Manufacture Part
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- Automated Pick and Place of PCB SMT Components
- Reflow Solder
- Hand Assembly of Through-hole Components
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- Automated Wire Cutting Equipment
- Semi-Automated Wire Stripping Equipment
- Multiple Crimp Tools for Cable Assembly
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- Overall Part Dimensions
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- PCB Length: 4.400"
- PCB Width: 5.400"
- PCB Thickness: 0.062"
- Tightest Tolerances
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- 0.008" Minimum Trace Width
- 0.007" Minimum Clearances
- Material Used
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- FR-4 Printed Circuit Board
- Aluminum Enclosure
- Material Finish
- PCB SMOBC with HASL
- Industry for Use
- Military
- Volume
- Full Turnkey Assembly of a Quantity of 160
- Standards Met
- PCB Layout and Manufacturing in accordance to IPC Standards
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