Multiple Boards PCB Layout / Custom Cables & Enclosures / Turnkey Manufacturing

Multiple Boards PCB Layout / Custom Cables & Enclosures / Turnkey Manufacturing
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Multiple Boards PCB Layout / Custom Cables & Enclosures / Turnkey Manufacturing

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Project Description
  • Mixed Technology PCB Consisting of Through-hole and SMT Components
  • 8 Layer Board
  • Custom Created Cable with 121 Pin MIL Spec Connector
  • Custom Designed and Manufactured DIN Rail Enclosure with Cooling Fan
  • PCB Consists of 337 Components
  • Components on Both Sides of PCB
  • This Project is One of Six Unique Custom DIN Rail Enclosures, each Consisting of a Custom Designed PCB, Custom DIN Rail Enclosure and Custom 121 Pin Cable, Yielding Hundreds of Turnkey Assemblies
  • Long Term Frequent Repeat Orders
  • Full Documentation Package Supplied to Customer Including Mechanical Detail Drawings, Gerber Files, Drill Files, Schematic Diagram Drawings, Bills of Materials, PCB Fabrication and Assembly Drawings, Wiring List
Capabilities Applied/Processes
  • Schematic Capture
  • Bill of Materials Development / Component Selection
  • Custom Enclosure Design
  • Printed Circuit Board (PCB) Layout
  • Printed Circuit Board (PCB) Fabrication
  • Parts Procurement
  • Printed Circuit Board (PCB) Turnkey Assembly
  • Wiring List Creation for Cable Interface
  • Custom Turnkey Cable Build with Braided Wrap and Including Test
  • Custom Enclosure Manufacturing
  • Box Build
  • Design for Manufacturability (DFM)
  • Design for Assembly (DFA)
  • Design for Test (DFT)
Equipment Used to Manufacture Part
  • Automated Pick and Place of PCB SMT Components
  • Reflow Solder
  • Hand Assembly of Through-hole Components
  • Automated Wire Cutting Equipment
  • Semi-Automated Wire Stripping Equipment
  • Multiple Crimp Tools for Cable Assembly
Overall Part Dimensions
  • PCB Length: 4.400"
  • PCB Width: 5.400"
  • PCB Thickness: 0.062"
Tightest Tolerances
  • 0.008" Minimum Trace Width
  • 0.007" Minimum Clearances
Material Used
  • FR-4 Printed Circuit Board
  • Aluminum Enclosure
Material Finish
Industry for Use
Full Turnkey Assembly of a Quantity of 160
Standards Met
PCB Layout and Manufacturing in accordance to IPC Standards