Multiple Boards PCB Layout / Custom Card Cage Development

Multiple Boards PCB Layout / Custom Card Cage Development
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Multiple Boards PCB Layout / Custom Card Cage Development

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Project Description
  • Custom Designed and Manufactured Rack Mountable Card Cage Containing Total of 20 Printed Circuit Boards
  • 5 Unique Printed Circuit Boards per Card Cage
  • Custom Designed Backplane PCB Within Card Cage
  • Custom Designed Eurocard PCBs Installed from Front of Card Cage
  • Custom Designed Fiber Optic PCBs Installed from Top of Card Cage
  • All "4 Layer" Boards Consisting of Through-hole Technology
  • Custom Designed and Manufactured Silkscreened Faceplates
  • Full Documentation Package Supplied to Customer Including Mechanical Detail Drawings, Gerber Files, Drill Files, Schematic Diagram Drawings, Bills of Materials, PCB Fabrication and Assembly Drawings
Capabilities Applied/Processes
  • Schematic Capture
  • Bill of Materials Development / Component Selection
  • Printed Circuit Board (PCB) Layout
  • Printed Circuit Board (PCB) Fabrication
  • Printed Circuit Board (PCB) Turnkey Assembly
  • Custom Card Cage Design
  • Custom Card Cage Manufacturing
  • Design and Manufacturing of Custom Silkscreened Faceplates
  • Box Build
  • Design for Manufacturability (DFM)
  • Design for Assembly (DFA)
  • Design for Test (DFT)
Equipment Used to Manufacture Part
  • Hand Assembly of Through-hole PCBs
  • Various Metal Fabrication Equipment
Overall Part Dimensions
  • Card Cage: 17.625" Wide X 15.750" High X 20.375" Deep
  • Eurocard PCBs: 9.187" X 8.661" X 0.062"
  • Fiber Optic PCBs: 17.500" X 4.000" X 0.062"
  • Backplane PCB: 16.000" X 9.310" X 0.125"
Tightest Tolerances
  • 0.008" Minimum Trace Width
  • 0.007" Minimum Clearances
Material Used
  • FR-4 Printed Circuit Boards
  • Aluminum Card Cage and Faceplates
Material Finish
Industry for Use
Quantity of 2 Card Cages Each Including 20 Printed Circuit Boards and Each including a 110V Power Supply
Standards Met
PCB Layout and Manufacturing in accordance to IPC Standards